Precision Components for Medical Implants
Enhancing Performance & Biocompatibility
The Concept
In the medical industry, precision and biocompatibility are critical. Omnis partnered with a leading orthopedic manufacturer to develop custom PEEK-based components for spinal implants, designed to enhance strength, flexibility, and longevity, while ensuring compatibility with human tissue and meeting strict FDA regulations.
Industry
Medical
Challenge
Develop biocompatible, durable implant components.
Material Used
EEK (Polyether Ether Ketone)
Impact
5x tool durability, zero corrosion after 300+ sterilization cycles, and 40% fewer product returns across surgical units.
The Challenge
Develop a durable and lightweight material that can withstand mechanical stress while ensuring full biocompatibility with the human body.
Our approach
Material Innovation
Custom PEEK formulation for optimal flexibility and strength.
Advanced Manufacturing Process
High-precision green machining for intricate geometries.
Testing & Validation
Comprehensive quality control and FDA compliance testing.
The Results
30%
reduction in patient recovery time
20%
improvement in implant longevity
Successful
FDA approval
The client
"Omnis’ expertise in high-performance polymers allowed us to push the boundaries of implant design, delivering superior results for our patients."
— Marek C., Lead Engineer, Orthopedic Solutions
Technical specs
Material:
PEEK
Tolerance:
±0.002 mm
Process:
Green Machining + Surface Treatment
Certification:
ISO 13485
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